Product details
Brief introduction
The traditional technologies of forged steel ball are to cut round steel into chunks in accordance with size firstly, and then heat the material to certain temperature with coal or natural gas, hammer with air hammer, heat treatment and product inspection. The wear resistance of forged steel ball has great relationship with the material of used round steel and the quality of round steel. The main materials of forged steel ball: 45#, 50Mn, 60Mn and 65Mn as well as current 75Mncr that the wear resistance is comparable to that of high-chromium ball, etc. The advantages of forged steel ball: crashed rate of less than 1%, good wear resistance, cheap price and high cost performance.
Production process
Main technical parameters
The traditional technologies of forged steel ball are to cut into chunks in accordance with size by labor, and then heat the material to certain temperature with coal or natural gas, forge with air hammer, heat treatment and product inspection. The traditional technology has too many disadvantages, of which the main is low production efficiency, great individual difference caused by manually controlling product quality, serious environment pollution and high labor intensity of worker. Our company ensures the overall quality of steel ball by conducting reform aiming at traditional technology, heating raw materials with induction heater, sizing to cutting with bar shears and conducting heat treatment with automatic temperature control system. It can finish semi-automatic production of steel ball of medium and small manufacturer with annual output of about 3000 tons.
|
Item Model |
Production range |
Production efficiency |
Model of air hammer |
Model of blanking machine |
Model of induction heating furnace |
100 mm |
80-100 mm |
4 pcs/min |
C41-250 |
X-Q42-160B |
300KW/2500HZ |
125 mm |
100-125 mm |
3 pcs/min |
C41-400 |
X-Q42-250B |
400KW/1500HZ |
140 mm |
125-140 mm |
2pcs/min |
C41-750 |
X-Q42-350B |
500KW/1000HZ |
Application spot of various models of forged steel balls production line
Contrast of hardness
Enterprise service
We provide technical service support for various kinds of products in Sifang. All service technicians possess professional training experience. Our technical engineer will timely serve clients on site according to user's demands.
If you have any needs or questions, please feel free to contact us.
http://www.steelballmold.com/
