Product details
We supply complete eps foam production line and turnkey project. We can upgrade the machines according to customers’ requirements. Our company floor area 18000 square meters, has four big modern workshops.
Ⅰ.EPS shape production line mainly includes 3 parts:
1. EPS pre-expander: it’s used to make EPS raw material to foamed beads
2. EPS shape molding machine: it’s used to make foamed beads to kinds of shaped products like foam box, electric & electronic package, ICF, helmet, seed tray, decoration cornice and etc.
3. Mould:it’s hang in the shape molding machine to make different products.
Ⅱ.Features of eps box machinery
1.Control System :
The machine is integrated with international advanced electronic original components with PLC Programmable Logic Controller (Japan Mitsubishi) and convenient touch screen displayer. With many self-protection and alarm system, it is easily operated to carry out automatic production from feeding, temperature control , ration, pressurizing, etc.
2. Work Modes:
It works in two modes: normal feeding and pressure feeding of material , and the tow modes can be switched as the structure & form of the mould. It is optional for full automatic, semi-automatic and manual operating method.
3.Steam System:
The machine is with equilibrium valve to ensure the steam and temperature stable , and less steam consumption.
4.Power System:
The machine is driven by hydraulic pressure with a fast/slow differential system to ensure the precise time for mould opening and closing in an economized time and stable operation.
5. Vacuum System (optional):
The machine is with excellent vacuum system to accelerate product shaping speed, shorter the cooling time & reduce product water content.
6.Other Advantage:
The machine can automatic and efficient carry out heating , cooling , feeding stripping process to adapt to different EPS products. Various of heating methods can be optionally used as per the product form so as to ensure the product quality. A vacuum and negative pressure system can ensure a low water content , rapid shaping , and shore drying period (or without drying) .
Ⅲ.Technical Data of eps foam machinery
Item/type |
Unit |
PSZ-1200 |
PSZ-1400 |
PSZ-1600 |
PSZ-1800 |
PSZ-2000 |
Dimension of standard mold |
mm |
1200×1000 |
1400×1200 |
1600×1350 |
1800×1600 |
2000×1800 |
Dimension of finished product |
mm |
1050×850 ×350 |
1220×1050 ×350 |
1420×1200 ×350 |
1610×1400 ×350 |
1850×1650 ×350 |
Max mold opening |
mm |
1300 |
1300 |
1300 |
1300 |
1300 |
Inlet of steam |
mm |
ф65 |
ф65 |
ф65 |
ф65 |
ф65 |
Cooling water pressure |
mm |
ф65 |
ф65 |
ф65 |
ф65 |
ф65 |
Compressed air inlet |
mm |
ф80 |
ф80 |
ф80 |
ф80 |
ф80 |
Steam pressure |
MPa |
0.5~0.7 |
0.5~0.7 |
0.5~0.7 |
0.5~0.7 |
0.5~0.7 |
Air pressure |
MPa |
≥0.5 |
≥0.5 |
≥0.5 |
≥0.5 |
≥0.5 |
Cooling water pressure |
MPa |
0.5-0.6 |
0.5-0.6 |
0.5-0.6 |
0.5-0.6 |
0.5-0.6 |
Fluid drive pressure |
Kw |
5.5 |
5.5 |
7.5 |
7.5 |
7.5 |
Power of vaccum pump |
Kw |
4 |
4 |
5.5 |
5.5 |
5.5 |
Inspiratory capacity of vacuum pump |
m3/h |
165 |
165 |
230 |
230 |
230 |
Overall dimension |
mm |
3600×1700 |
4600×2000 |
4600×2200 |
4600×2400 |
5000×2600 |
×3000 |
×3100 |
×3200 |
×3400 |
×3600 |
||
Weight |
kg |
4300 |
4800 |
5200 |
6200 |
6500 |
Application of EPS product
EPS Shape Moulding Machine Operation Video